Region optimization and sensitivity analysis of THT assembly process parameters based on flexible soldering robot platform

Abstract

In order to solve the problem that the selection of key process parameters of a flexible soldering robot depends on manual experience, the empirical model of its THT assembly process parameters is established with the response surface method and the reliability of the model is verified. On this basis, the multi-parameter relative sensitivity of the key process parameters is analyzed through the Monte-Carlo simulation, and their single-parameter sensitivity curve is drawn. Then, based on the sensitivity analysis, the stability region division method is designed, and the stability region of process parameters for soldering quality comprehensive score is obtained. The optimal region of process parameters of the soldering robot are acquired by compressing the stability region: soldering temperature from 350-368 ℃, soldering time from 1.31-1.48 s and solder feeding volume from 1.5-2.0 mm3. The average value of the soldering quality comprehensive score within the optimal region of process parameters is 90.2 points.

Keywords

• soldering robot
• process parameter
• sensitivity analysis
• stability region
• region optimization