A Compressive Load Bearing Analysis of 3D-Printed Circular Elements

Abstract

Large-scale construction 3D printing is a promising platform technology that can be leveraged to fabricate structural elements such as columns, piers, pipes, and culverts. In this study, the axial compression and split tensile performance of 3D-printed steel-fiber-reinforced circular elements fabricated with different configurations (hollow, hybrid, mold-cast, and fully 3D-printed) is evaluated. This study further investigates the performance of multi-material circular hybrid elements (3D-printed shells with different backfilled core materials) in an attempt to assess their suitability as a new construction paradigm. The experimental results revealed that the fully 3D-printed steel-fiber-reinforced circular elements exhibited a higher load capacity (up to 36%) and a distinct crack pattern compared to the other configurations. The void ratio of circular elements has varying effects on its axial load capacity depending on the printing material and significantly influences its splitting tensile load capacity. Furthermore, the compatibility between the 3D-printed shell and the cast-in-place core is identified as an influential factor in the structural performance of the hybrid elements. The results suggest a promising construction approach where low-cement material can be utilized as infill material for a cost-effective 3D-printed permanent formwork, offering a viable solution for specific infrastructure development applications.

Keywords

• construction 3D printing
• concrete
• circular elements
• axial load capacity
• 3D-printed formwork