Iranian Journal of Materials Science and Engineering (Dec 2022)
Leaching Kinetics of Chalcopyrite Concentrate by Ionic Liquids
Abstract
Ionic liquids as green solvents with high thermal stability, recyclability, low flash point, and low vapor pressure, have been considered as a viable alternative in hydrometallurgical processes. In this study the leaching kinetics of chalcopyrite concentrate was investigated using 1-Butyl-3-methylimidazolium hydrogen sulfate (BmimHSO4) as an acidic ionic liquid. The Effect of operational parameters, including temperature, BmimHSO4 concentration, H2O2 concentration, stirring speed, solid-to-liquid ratio, and particle size on the rate of copper dissolution of CuFeS2 were examined systematically. The highest Cu efficiency (ca. 97%) was achieved using 40% (w/v) BmimHSO4, 30 %v/v H2O2, and 10 g.L-1 solid to liquid ratio for particle sizes less than 37 μm at 300 rpm and 45°C after 180 min leaching time. Kinetics study using Shrinking Core Model (SCM) revealed that CuFeS2 leaching process using BmimHSO4 follows chemical reaction-controlled process. Under these circumstances, the calculated activation energy was 46.66 KJ/mol. Moreover, the orders of reaction with respect to BmimHSO4 and H2O2 concentration, solid to liquid ratio and particle size were estimated to be 0.539, 0.933, −0.676 and −1.101 respectively. The obtained Arrhenius constant was found to be 0.26 106. The calculation of apparent activation energy using “time given to a fraction method” revealed that the leaching mechanism remains the same over the course of time.