Scientific Reports (Aug 2025)

Graphene oxide decoration with ZnAl LDH and further functionalization with APTES for enhancing the toughness of polyurethane coatings

  • Ashkan Aslani,
  • Hossein Yari,
  • Mahmood Rezaei,
  • Mohammad Ramezanzadeh,
  • Mostafa Jalili,
  • Bahram Ramezanzadeh

DOI
https://doi.org/10.1038/s41598-025-16495-3
Journal volume & issue
Vol. 15, no. 1
pp. 1 – 18

Abstract

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Abstract The primary goal of this study is the enhancement of the mechanical properties of polyurethane (PU) coating via introducing a hybrid sandwich-like nanofiller composed of layered double hydroxide (LDH) grown on graphene oxide. To increase the nanofiller compatibility with the PU matrix, its surface was functionalized with an amino-functional silane coupling agent(APTES). Characterization of the particles with Raman, TGA, EDX-mounted FESEM, XRD approved the prosperous synthesis and modification of the nanosheets. The untreated (LDH@GO) and silane-treated (LDHGO@Si) nanoplatelets at three loading levels (1, 2, and 3 wt%) were incorporated and the stress-strain behavior of various nanocomposites films were evaluated. The stress-strain diagrams revealed that there is an optimum content (2wt.%) for both nanosheets that causes a rise in mechanical properties. While LDH@GO could improve the toughness of the PU by 95%, the treated counterpart (LDHGO@Si) resulted in a stronger impact, leading to a 184% rise concerning unfilled PU (from 1.27 to 3.6 GPa) in toughness thanks to its better dispersion, more extensive covalent and non-covalent interactions with PU chains. DMTA results also depicted that the treated nanosheets formed a reinforced network with increased Tg and crosslinking density that can efficiently delocalize the stress under tensile pressure, resulting in promoted energy dissipation and toughness.

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