Analysis and Comparison of Series Resonant Converter With Embedded Filters for High Power Density DCX of Solid-State Transformer

Abstract

A series resonant converter (SRC) operating as a DC transformer (DCX) is a candidate for the isolated bidirectional DC/DC converters of solid-state transformers (SSTs). However, the input/output current ripple of the SRC is relatively high, which requires bulky parallel capacitors and low-pass filters such as C/LC filters. These additional components reduce the power density. In addition, to operate an SRC as a DCX, a small resonant inductance is desired to reduce the voltage gain variation and achieve a faster transient response. To resolve these problems, a SRC with embedded filters is studied. Adding a clamping capacitor between split transformers not only significantly reduces current ripples and the harmonic components of the input/output currents but also connects resonant inductors in parallel to reduce the equivalent resonant inductance. In addition, dividing the resonant current into two split windings reduces the RMS current of the transformer. This paper presents a detailed analysis, a design methodology, and a comprehensive comparison with the conventional half-bridge CLLC converter with C/LC filters. 1-kW prototypes with a 600-V input voltage and 200-V output voltage demonstrate the superiority of the proposed converter; the second harmonic of the output current was significantly suppressed by 19.3 dB compared with that of the conventional converter with the same power density. The loss breakdown showed the proposed converter mitigated copper loss by 9.47% and eliminated the losses of the filter and DC-link capacitors. The prototype of the proposed converter had the highest efficiency of 95.4% at full-load among prototypes.

Keywords

• DC transformer
• embedded filter
• ripple-cancellation
• high power density
• series-resonant converter
• soft-switching