Electrochemically treated lignin in phenolic resins for plywood panels

Abstract

In achieving the European Union's goal of making Europe the first climate-neutral continent by 2050, the scientific community is striving to develop processes and products that are technologically and economically sustainable to replace/substitute fossil-based feedstocks. In this effort, the European project LIBERATE has demonstrated the commercial opportunities of converting low-cost lignin feedstocks into high-value bio sustainable chemicals such as vanillin and mixed phenolic derivatives. Lignin is the largest regenerative source of aromatic organics. In current wood pulping industries, lignin is underutilized and widely considered a side stream primarily exploited for its energy content. A promising approach for the synthesis of biobased fine chemicals is a depolymerisation process for lignin using sodium peroxodicarbonate (PODIC®), an electrochemically produced oxidiser. Within the LIBERATE project, SINTEF has built a pilot scale plant for the electrochemical lignin depolymerisation. The plant provided CHIMAR with the phenol-rich reactor product solution from both kraft and organosolv lignin, which was used as phenol substitutes with up to 50 wt% in the formulation of phenol-formaldehyde (PF) resins. These resins have been able to produce successful plywood panels on a laboratory scale. Although their quality is somewhat lower than that of the reference material with traditional PF resin, this work showed that the use of lignin fractions obtained by electrochemical treatment in such an application is possible and promising.

Keywords

• Phenolic resins
• Lignin fractions
• Plywood panels
• Electrochemical treatment
• Pilot scale
• Lignin valorisation