Reliability Assessment of PAUT Technique in Lieu of RT for Tube Welds in Thermal Power Plant Facilities

Abstract

In this study, a reliability evaluation of the phased array ultrasonic testing (PAUT) method was performed to examine the applicability of the method for tube weld specimens with flaws having the same specifications as the tubes in the boilers of thermal power plant facilities. To this end, test specimens were fabricated by inserting flaws into tube welds with identical materials and specifications to those used in the thermal power plant. PAUT data acquisition was obtained using a round robin test (RRT) on the fabricated specimen, and the data were compared with the results of radiographic testing (RT) for a comparative evaluation of the flaw detection performance. In addition, for quantitative reliability analysis, the flaw detection performance (probability of detection; POD) and the error in the sizing accuracy (root-mean-square error; RMSE) were calculated with different materials of the specimens (carbon steel, stainless steel, dissimilar metal) and flaw types (volumetric, planar). In the analysis results, for high-risk planar defects, the PAUT technique exhibited superior flaw detection performance to the RT technique. A POD analysis of the PAUT technique indicated that flaws of 6.9 mm length were detected at 80% probability for total tube specimens. Furthermore, a reliability analysis was performed for test specimens of different materials and flaw types, and the results were derived. Through the findings of this study, the applicable range of the PAUT technique was examined, and a technical basis for PAUT in lieu of RT was established.

Keywords

• phased array ultrasonic testing
• round robin test
• probability of detection
• power generation facilities