Journal of Magnesium and Alloys (Sep 2022)

Additive friction stir deposition of AZ31B magnesium alloy

  • Sameehan S. Joshi,
  • Shreyash M. Patil,
  • Sangram Mazumder,
  • Shashank Sharma,
  • Daniel A. Riley,
  • Shelden Dowden,
  • Rajarshi Banerjee,
  • Narendra B. Dahotre

Journal volume & issue
Vol. 10, no. 9
pp. 2404 – 2420

Abstract

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The current work explored additive friction stir deposition of AZ31B magnesium alloy with the aid of MELD® technology. AZ31B magnesium bar stock was fed through a hollow friction stir tool rotating at constant velocity of 400 rpm and translating at linear velocity varied from 4.2 to 6.3 mm/s. A single wall consisting of five layers with each layer of 140×40×1 mm3 dimensions was deposited under each processing condition. Microstructure, phase, and crystallographic texture evolutions as a function of additive friction stir deposition parameters were studied with the aid of scanning electron microscopy including electron back scatter diffraction and X-ray diffraction. Both feed material and additively produced samples consisted of the α-Mg phase. The additively produced samples exhibited a refined grain structure compared to the feed material. The feed material appeared to have a weak basal texture, while the additively produced samples experienced a strengthening of this basal texture. The additively produced samples showed a marginally higher hardness compared to the feed material. The current work provided a pathway for solid state additive manufacturing of Mg suitable for structural applications such as automotive components and consumable biomedical implants.

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