Calculation method of locking torque based on elastic thin shell theory for hydraulic locking sleeve

Abstract

The hydraulic locking sleeve is a key component of precision instruments such as five-axis machine tools, giant astronomical telescope, and satellite antenna. This is subjected to the action of pressure load causing large elastic deformation and locking the rotational freedom of feed shaft at any angle. The maximum locking torque is an important parameter for designing the hydraulic locking sleeve. First, the hydraulic locking sleeve is simplified as elastic thin cylindrical shell structure. Neglecting the bending and twisting effects, the calculation equations describing the deformation and stress state between the hydraulic locking sleeve and rotary shaft are derived by applying the theory of elastic thin shell. Then, taking into account that one end of the hydraulic lock sleeve is fixed to the shaft sleeve seat by the end face flange; the calculating formula of the maximum locking torque of the hydraulic locking sleeve is obtained by modifying the deformation equation based on moment model. Finally, a test platform of hydraulic locking sleeve is designed, which can measure the maximum locking torque of the hydraulic locking sleeve. The error between the calculation result of locking torque theoretical calculation model and the experimental measured value is <15%. As a result, the causes of the error are analyzed, and the effects of the shaft sleeve length, wall thickness, and radius on the maximum locking torque are calculated.