Analysis of the Effect Rates of Cutting Parameters on Surface Roughness using Surface Response Method

Abstract

In the study, the effect rates of independent variables (cutting speed, feed rate, cutting depth and tool nose radius) on the dependent variables (surface roughness) used during turning of C45 manufacturing steel were investigated and optimum cutting parameters were determined. Turning experiments were performed according to the L27 orthogonal (Vertical) array of the response surface method (RSM). As independent variables 3 different cutting speeds (160 m/min, 260 m/min and 360 m/min), feed rate (0.05 mm/rpm, 0.18 mm/rpm and 0.31 mm/rpm), cutting depth (0.1 mm, 0.3 mm and 0.5 mm) and tool nose radius (0.4 mm, 0.8 mm and 1.2 mm) were used. As a result analysis of Variance, the effects of independent variables and the effects of interactions on dependent variables were examined. As a result, it was determined that the most effective independent variable on the dependent variable was the feed rate and tool nose radius, respectively, while the effect of cutting speed and cutting depth was found to be low. It was found that while the feed rate increased, the dependent variable increased and the tool nose radius decreased.

Keywords

• Surface Roughness
• Response Surface Method
• Cutting Parameters
• Analysis of Variance