Mechanical Properties Optimization of Poly-Ether-Ether-Ketone via Fused Deposition Modeling
Xiaohu Deng,
Zhi Zeng,
Bei Peng,
Shuo Yan,
Wenchao Ke
Affiliations
Xiaohu Deng
National Local Joint Engineering Laboratory of Intelligent Manufacturing Oriented Automobile Die & Mold, Tianjin University of Technology and Education, Tianjin 300222, China
Zhi Zeng
School of Mechatronics Engineering, University of Electronic Science and Technology of China, Chengdu 611731, China
Bei Peng
School of Mechatronics Engineering, University of Electronic Science and Technology of China, Chengdu 611731, China
Shuo Yan
School of Mechatronics Engineering, University of Electronic Science and Technology of China, Chengdu 611731, China
Wenchao Ke
School of Mechatronics Engineering, University of Electronic Science and Technology of China, Chengdu 611731, China
Compared to the common selective laser sintering (SLS) manufacturing method, fused deposition modeling (FDM) seems to be an economical and efficient three-dimensional (3D) printing method for high temperature polymer materials in medical applications. In this work, a customized FDM system was developed for polyether-ether-ketone (PEEK) materials printing. The effects of printing speed, layer thickness, printing temperature and filling ratio on tensile properties were analyzed by the orthogonal test of four factors and three levels. Optimal tensile properties of the PEEK specimens were observed at a printing speed of 60 mm/s, layer thickness of 0.2 mm, temperature of 370 °C and filling ratio of 40%. Furthermore, the impact and bending tests were conducted under optimized conditions and the results demonstrated that the printed PEEK specimens have appropriate mechanical properties.