Characterization of surface and bulk properties of α-Tocopherol blended and γ irradiated UHMWPE sandwich nanocomposites

Abstract

In the present study, an unconventional approach in compression molding is chosen to fabricate Ultra High Molecular Weight Polyethylene (UHMWPE) sandwich composites with Graphene (Gr) and Nano-diamond (ND) as fillers. A unique comparison is done between the surface and bulk properties of UHMWPE nano-composites and UHMWPE sandwich composites. Influence of gamma irradiation at doses of 50, 100 kGy doses and vitamin E (vit-E) on crystal structure, mechanical, thermal and tribological characteristics of UHMWPE composites were studied through x-ray diffraction (XRD), raman spectroscopy, dynamic mechanical analysis (DMA), rheology, differential scanning calorimetry (DSC), tensile, nano-indentation and wear characterization techniques. Fracture regions and surface wear of the samples were analysed through scanning electron microscopy (SEM) to understand the dispersion behavior of fillers in matrix. The concentration of vit-E content in UHMWPE greatly influenced the crosslinks and surface properties in gamma irradiated composites. Gamma irradiation have shown significant improvement in crystallinity, viscous behavior and bulk properties of UHMWPE composites. Irradiated UHMWPE nano-composites have shown better tensile results when compared with sandwich composites, with 22 % increase in young's modulus and 16 % increase in yield stress. Wear rate has been reduced by 25 % for irradiated sandwich UHMWPE composites when compared with UHMWPE nano-composites.

Keywords

• UHMWPE
• Graphene
• Nano-diamond
• Vitamin-E
• Gamma irradiation
• Sandwich composite