Research on Vibration Characteristics and Stress Analysis of Gearbox Housing in High-Speed Trains

Abstract

Gearbox housing in high-speed trains has two kinds of excitation sources: the internal excitation of gear mesh excitation and the external excitation that contains the wheel polygonization and the input torque. To study the effect of the torque on the vibration and stress of the gearbox housing, a multibody dynamic model is established by the Simpack, in which the elastic deformation of the wheelset and the gearbox housing are considered. A traction drive system is modeled by the MATLAB/Simulink to calculate the traction torque, which is transformed to drive the high-speed train to overcome the basic resistance and run with a constant speed. The accuracy of the model is verified by comparing the simulation results with the measurement results. Based on the electromechanical model, the vibration acceleration of the gearbox housing in the case of without torque, with ideal torque, and with harmonic torque is calculated and analyzed, as well as its dynamic stress. The results show that the traction torque plays a role in amplifying the vibration acceleration and dynamic stress. When the fatigue damage of the gearbox housing is calculated, it will obtain a more accurate result to consider the effect of the traction torque.

Keywords

• Vehicle dynamics
• traction motors
• harmonic analysis
• torque
• acceleration
• stress