Using multiple performance characteristics to optimize the percent zinc coating balances edge joints of galvanized steel sheets for metal inert gas pulse brazing process

Abstract

In this article, an optimization technique using the Taguchi method with multiple performance characteristics for the percent zinc coating balances edge joints of galvanized steel sheets for metal inert gas pulse brazing process was proposed. The orthogonal array, multi-response signal-to-noise ratio, and analysis of variance were employed to study the performance characteristics. Five metal inert gas pulse brazing process parameters, namely, wire feed speed, arc voltages, travel speed, peak currents, and pulse frequency, were optimized with considerations of multiple performance characteristics including percent zinc coating balances edge joints. Experimental results were provided to confirm the effectiveness of this approach. The optimum metal inert gas pulse brazing technique conditions were wire feed speed of 3.25 m/min, arc voltages of 18 V, travel speed of 0.8 m/min, peak currents of 425 A, and pulse frequency of 35 Hz. Confirmation tests of the optimal levels with the initial cutting parameters are carried out in order to illustrate the effectiveness of this method in metal inert gas pulse brazing technique for galvanized steel sheets.