Effect of chemical dilution and the number of weld layers on residual stresses in a multi-pass low-transformation-temperature weld

Abstract

Influences of chemical dilution and the number of weld layers on residual stresses in a multi-pass low-transformation-temperature (LTT) weld were investigated by finite element modelling and neutron diffraction. A coupled thermal-metallurgical-mechanical (TMM) model that took into account the chemical dilution effect was developed to simulate the complex LTT welding phenomena. The model was strictly validated by comparing the predictions with experimental measurements and the results found good agreement between them. The results showed that a transformation strain caused by LTT martensitic transformation introduced large compressive residual stresses (−500 MPa) into the weld zone and the quantities were closely related to the chemical dilution between welding layers. Simulation results revealed that the chemical dilution helped mitigate the large localized tensile residual stresses by modulating the phase transformation process and a single LTT layer was sufficient to generate high compression near the weld surface (~2.5 mm), which suggests a great importance for repair welding. Keywords: Finite element analysis, Thermal-metallurgical-mechanical model, Martensitic transformation, Residual stress, Chemical dilution, Multi-pass weld