Model of Metal Microstructure Evolution Considering Shear Effect and Its Simulation Application in Rolling of Heavy Cylinders

Abstract

In the rolling process of heavy cylinders, the deformation section is subjected to the effects of compression and shear. In order to analyze the influences of the shear effect on the microstructure evolution characteristics, a mathematical model was established and the rolling process was simulated. Firstly, shear-compression specimen (SCS) and ordinary cylinder specimens were designed, high-temperature compression experiments were carried out and the mathematical model of microstructure evolution considering shear effect was established; then, a program based on finite element software was developed to simulate the microstructure evolution process, and the feasibility of the development program was verified by compression experiments. Finally, a macro–micro coupling model based on the development program was established to simulate the microstructure evolution of the heavy cylinder during the rolling process. Then, the influence of the shear effect on the microstructure evolution was analyzed. The results showed that the shear effect had a great influence on the heavy cylinder. Dynamic recrystallization was more likely to occur in the heavy cylinder during the rolling process and the grain refinement was more obvious; compared with the case without considering the shear effect, the volume fraction of dynamic recrystallization was increased by 0.25%, and the grain size was refined by 30 μm.

Keywords

• shear effect
• heavy cylinder
• secondary development program
• microstructure evolution