Technical Feasibility of Heavy-Duty Battery-Electric Trucks for Urban and Regional Delivery in Germany—A Real-World Case Study

Abstract

Cutting greenhouse gas emissions to comply with the Paris Agreement is challenging for road freight. While heavy-duty battery-electric trucks (BET) promise tremendous and immediate reduction potential, literature increasingly confirms technical feasibility in general, and several manufacturers launched BET models. However, their real-world application is still being questioned by fleet owners due to the limited range or payload penalties. Thus, our case study aims to assess the technical feasibility of urban and regional delivery in Germany based on real-world and per-vehicle operational data that feed into an energy simulation with Monte-Carlo modeling. Our results demonstrate the importance of vehicle-specific examination for the right battery capacity that ideally matches the vehicle’s operating profile. We find that full electrification may be most accessible for 18-t and 26-t rigid solo trucks, soon followed by tractor-trailers, while truck-trailers turn out as most challenging. With up to 600 kWh battery capacity available in all truck classes, we find nearly 40% of all transport performance and 60% of all diesel trucks may be replaced with BET—while already 400 kWh is sufficient for half of all trucks. Additional measures such as intermediate charging and adjusted and more flexible truck-tour allocation may significantly accelerate electrification.

Keywords

• technical feasibility
• heavy-duty
• battery-electric trucks
• energy simulation
• Monte-Carlo simulation
• real-world tour data