Selective Laser Melting of Ti6Al4V-2%Hydroxyapatite Composites: Manufacturing Behavior and Microstructure Evolution

Abstract

In this work, selective laser melting of Ti6Al4V (Ti64) and 2 wt.% hydroxyapatite (HA) composites was performed with the purpose of osseointegration enhancement and biological fixation between implants and bone tissue. The microstructural evolution and mechanical properties were analyzed by using X-ray diffraction (XRD), optical microscopy (OM), a scanning electron microscope (SEM) equipped with (EDX) and (EBSD) systems, microhardness, nanoindentation, and tensile testing. The results showed that the Ti64-2%HA composite components exhibited complicated manufacturing behavior, which could be correlated with the decomposition of HA. The microstructure was found to mainly consist of α Ti with a small amount of HA distributed along grain boundaries. Furthermore, the interaction between Ti64 and HA leading to the formation of Ti3P, TixO, P, and CaTiO3 phases, resulted in poor tensile properties, as compared to pure Ti64 components. Conversely, the tensile properties of SLM Ti64-2%HA composite components were significantly higher than human bone reported previously in the literature.

Keywords

• selective laser melting
• Ti6Al4V alloy
• additive manufacturing
• metal–ceramic composite
• hydroxyapatite