Experimental and Numerical Comparison of Lead-Free and Lead-Containing Brasses for Fixture Application

Abstract

A comparative analysis of brasses alloys, namely lead-free CuZn (CB771) and lead containing CuZn (CB770), was conducted in this article. The results of the comparative analysis and experimental investigations aimed to provide comprehensive knowledge about the thermophysical properties and solidification characteristics of these alloys. Thermodynamic simulations using Thermo-Calc software and modifications in the chemical composition of the CB771 alloy were employed to approximate its characteristics to those of the lead containing CuZn alloy. Thermal-derivative analysis of the alloys and a technological trial were carried out to determine their solidification characteristics, fluidity, and reproducibility. The casting trials were conducted under identical conditions, and the results were compared for a comprehensive analysis. Additionally, a solidification process simulation was performed using MagmaSoft software to match the thermophysical properties. The aim of this research was to achieve maximum consistency between the simulation results and experimental investigations.

Keywords

• lead-free brass
• atd
• shrinkage
• simulation
• validation