Journal of Materials Research and Technology (Nov 2020)

Effect of thermal exposure on microstructure and high-temperature fatigue life of Al-Si piston alloys

  • F. Xia,
  • X.S. Gao,
  • M.X. Liang,
  • Y.C. Guo,
  • J.P. Li,
  • Z. Yang,
  • J.L. Wang,
  • L.L. Zhang

Journal volume & issue
Vol. 9, no. 6
pp. 12926 – 12935

Abstract

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A very effective approach is proposed here to increase the high-temperature fatigue life of an Al-Si piston alloy. Compared with traditional T6 heat treatment, the high-temperature fatigue life can be improved by three times of magnitude with thermal exposure treatment, which reduces the negative effects of gradually decreasing high-temperature fatigue life due to over-aging of piston durability. Specimens heat-treated by various processes have been tested in a rotating bending test machine under conditions of 50 MPa, 350 °C, and 80 Hz to observe the effects of thermal exposure on microstructure and high-temperature fatigue life. The thermal exposure treatment provides an effective method to optimize Si and the thermally stable phases of δ-Al3CuNi and γ-Al7Cu4Ni. It is one of the most important methods for improving the high- temperature fatigue life of an Al-Si piston alloy.

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