Study on advanced partial least squares for quality-related fault detection

Abstract

The issue of quality-related fault detection in the industrial process has attracted much attention in recent years. The partial least squares (PLS) is considered an efficient tool for predicting and monitoring. The modified partial least squares (MPLS) is an extended algorithm for solving the oblique decomposition of PLS, however, the study indicated that the loss of quality variable information may affect the prediction of quality information in the decomposition process of the MPLS algorithm. Furthermore, the detection rate of traditional statistics and static control limit is low, and the existing dynamic control limit has certain limitations. Therefore, a new PLS space-decomposition algorithm called advanced partial least squares (APLS) is proposed. APLS avoids the loss of quality information by orthogonal decomposition of process variables according to their relationship with quality. APLS has a more accurate prediction of quality when process variables contain more noise; the fault false alarm rates (FAR) of quality-related faults are reduced by using the new statistics and thresholds combined with local information increment technology in the process variable principal component subspace. Finally, the effectiveness of the proposed approach is verified by a numerical example and an industrial benchmark problem.