The effect of electropulsing treatment (EPT) on the surface general corrosion behavior of an AISI/SAE 1045 steel under different machining regimes is studied. In the study, the following variables are alternated: high-speed steel (HSS) vs. hard metal (HM), and with and without the assistance of high-density electropulses. The corrosion rates are determined using comparative studies such as gravimetric analysis, salt spray chamber test, electrochemical polarization curve techniques (PC), and linear polarization resistance (LPR). Differences in surface microhardness were evaluated by applying optical microscopy and planimetric procedures. Specimens subjected to electropulses and turned with HM reported greater reductions of corrosion rates. Changes in corrosion behavior can be explained in terms of grain shape factor h variation. The present study demonstrates that electropulsing affects the corrosion behavior of AISI/SAE 1045 steel after the turning process.
