Thermal shock resistance of industrial foam filters-a comparative study

Abstract

For ceramic foams, there is no thermal shock resistance testing standard available at the moment. This work aims to investigate the influence of the different test conditions. Among the descending thermal shock test conditions, heating mode, thermal shock temperature, and quench medium, the latter has the highest impact on the residual mechanical properties. Reference alumina (Al2O3) foams and commercially-available ceramic foam filters (ZrO2, Al2O3–ZrO2, Al2O3–P, and SiC) were subjected to thermal shock with water and air as quenching medium. Due to the low thermal expansion coefficients, SiC and ZrO2 possess the highest calculated thermal shock resistance Rfoam. SiC and ZrO2 foams also had the highest experimentally evaluated residual strength after being quenched in water. An immersion thermal shock procedure with molten metal was tested on Al2O3 reference test pieces. The residual elastic moduli and strengths decrease with increasing temperature which is a function of immersion duration and depends on the usage of an interlayer between the foams and the melt. In order to evaluate the temperature gradient and its development over time, temperature measurements were conducted using a thermocouple inserted and fixed in the midplane of the foams and bulk test pieces.

Keywords

• Thermal shock
• Ceramic foams