Early Fault Diagnosis of Shaft Crack Based on Double Optimization Maximum Correlated Kurtosis Deconvolution and Variational Mode Decomposition

Abstract

Aiming at the problem that the vibration energy of shaft crack early weak fault is small and the feature extraction was difficult, the fault diagnosis method of cuckoo search, maximum correlation kurtosis deconvolution and variational mode decomposition (CS-MCKD-VMD) was proposed to diagnose the early weak fault of shaft cracks. Firstly, considering the periodic characteristics of fault signal, MCKD was used to highlight the fault signal, and the kurtosis correlation of deconvolution signal processed by MCKD were enhanced. Then, VMD could be used to decompose the harmonic signal, and VMD was used to process the deconvolution signal to generate some intrinsic mode functions (IMF), and the correlation coefficient method was used to calculate the components with the maximum correlation. At the same time, in order to improve the correlation of parameters in MCKD and VMD, CS was used to optimize the parameters to reduce the error of human selection. Thirdly, the optimal component was calculated by the fast spectral kurtosis (FSK), and the envelope spectrum was obtained by filtering the optimal component with the parameters obtained. Finally, the simulation and experimental results show that the transfer frequency and its 2 and 3 times frequency were prominent in the envelope spectrum, which was consistent with the analysis of shaft crack fault mechanism, Therefore, it was proved that the CS-MCKD-VMD method can effectively extract the early weak fault features of shaft cracks.

Keywords

• Maximum correlated kurtosis deconvolution
• variational mode decomposition
• cuckoo search algorithm
• shaft crack