Experimental and Simulation Study on the Effect of Reduction Pretreatment on the Void Healing of Heavy Plate

Abstract

In addition to eliminating voids in a billet, the reduction pretreatment (RP) process can refine the austenite structure after reheating and can deform the residual voids, which affect the void healing behavior during insulation before rolling, and then can affect the final quality of the steel plate. In this study, the effect of the RP process on the evolution of voids in billets and steel plates was investigated by experimental and numerical simulation. RP and non-RP billets were reheated and rolled into 60 mm-thick steel plates, respectively, and the evolutionary behavior of voids within the plates was analyzed using ultrasonic flaw detection methods. Finite element method (FEM) and phase-field method (PFM) were used to investigate the mechanism behind improving the quality of steel plates under the RP process. The simulation results show that, in addition to directly closing the voids through plastic deformation, the RP process can promote the diffusive healing behavior during insulation before rolling by refining the reheated austenite organization and by increasing the curvature of the void surface. Due to the reduction in voids inside the steel plate, the impact energy of the RP steel plate is higher.

Keywords

• reduction pretreatment
• void healing
• phase-field method
• ultrasonic testing