Improvement of the slotless tubular permanent magnet linear motor with lighter mover mass for punching applications

Abstract

Abstract The slotless tubular permanent magnet linear motor (STPMLM) offers obvious advantages when it is applied to the punching system, such as space saving and controllable impact strength. Herein, the mechanical and electromagnetic coupled differential equations were established to present a comprehensive analysis of the relationship between mover mass and motor performance in the punching system. The travel time of the punching movement was expressed analytically under the condition of the mover obtaining the same impact kinetic energy, and the relationship between the mover mass and the resistive energy consumption in one punching process was also deduced under the same condition. Then the analytical results were validated by a numerical model. The studies show that a lighter mover mass can contribute to less resistive energy consumption and faster dynamic response in the punching applications. Based on that, a STPMLM with special‐shaped yoke was designed for lighter mover mass. Moreover, prototype experiments including static thrust characteristic and dynamic performance were conducted. The experimental results proved that the proposed permanent magnet linear motor with special‐shaped yoke can improve the dynamic performance and reduce resistive energy consumption while ensuring that the electromagnetic performance is not affected.