Quarter Century Development of Laser Peening without Coating

Abstract

This article summarizes the development of laser peening without coating (LPwC) during the recent quarter century. In the mid-1990s, the study of LPwC was initiated in Japan. The objective at that time was to mitigate stress corrosion cracking (SCC) of structural components in operating nuclear power reactors (NPRs) by inducing compressive residual stresses (RSs) on the surface of susceptible components. Since the components in NPRs are radioactive and cooled underwater, full-remote operation must be attained by using lasers of water-penetrable wavelength without any surface preparation. Compressive RS was obtained on the top-surface by reducing pulse energy less than 300 mJ and pulse duration less than 10 ns, and increasing pulse density (number of pulses irradiated on unit area). Since 1999, LPwC has been applied in NPRs as preventive maintenance against SCC using frequency-doubled Q-switched Nd:YAG lasers (λ = 532 nm). To extend the applicability, fiber-delivery of intense laser pulses was developed in parallel and has been used in NPRs since 2002. Early first decade of the 2000s, the effect extending fatigue life was demonstrated even if LPwC increased surface roughness of the components. Several years ago, it was confirmed that 10 to 20 mJ pulse energy is enough to enhance fatigue properties of weld joints of a structural steel. Considering such advances, the development of 20 mJ-class palmtop-sized handheld lasers was initiated in 2014 in a five-year national program, ImPACT under the cabinet office of the Japanese government. Such efforts would pave further applications of LPwC, for example maintenance of infrastructure in the field, beyond the horizons of the present laser systems.

Keywords

• fatigue
• handheld laser
• nuclear power reactor
• residual stress
• stress corrosion cracking