Research on energy consumption evaluation and energy-saving design of cranes in service based on structure-mechanism coupling

Abstract

Aiming at the problem that the life cycle energy consumption index of hoisting machinery is difficult to be objectively quantified, a crane energy consumption evaluation calculation method based on the working cycle of the service period is proposed, the typical service working mode of the crane is analyzed, and the working cycle process of the mechanism is clarified. On this basis, the stress cycle characteristics of the crane structure during the service period are determined based on the coupling relationship between the mechanism and the structure, which lays the foundation for accurately evaluating the life index of the crane. According to the relationship between the load rate and effective power of each mechanism during the service period of the crane, the calculation method for the evaluation and calculation of the structure energy consumption during the service period of the crane is studied. Finally, the crane is designed based on the concept of absolute service safety, and an optimal design model of the main girder structure of the crane with the goal of the lowest energy consumption in service is established. Using the research method of this paper to study a certain type of bridge crane, the energy consumption of the hoisting machinery during its service period is not only related to the accumulation of the operating characteristics of the mechanism but also related to the characteristic parameters such as the structure self-weight. The comprehensive evaluation of energy consumption provides an effective quantitative method and a reliable green design theory for crane design.