Mathematical modeling of the influence of technological parameters of rotary molding on the amplitude of the ultrasonic bottom signal

Abstract

In recent years, the processing of polymer materials has undergone significant changes due to the introduction of digital technologies. This article discusses the integration of high-tech methods and tools that ensure reliability, flexibility and optimization of production processes. In particular, emphasis is placed on the choice of non-destructive testing methods to ensure product quality, especially in the production of polymer products by rotary molding. The article discusses the problems associated with incomplete sintering and thermal oxidative decomposition of polyethylene, which have a significant impact on the quality of products. Traditional methods of control, such as visual inspection and ultrasound control, are presented, and their limitations are discussed. The main attention is paid to the application of the ultrasonic method of non-destructive testing to detect incomplete sintering of polyethylene. The authors propose a formula based on probabilistic-deterministic planning, which takes into account the combined effect of temperature and plastic thickness on the amplitude of the ultrasonic signal. This formula demonstrates high reliability, estimated by the coefficient of nonlinear multiple correlation. The use of non-destructive testing methods in the production of polymer products by rotary molding allows us to ensure high quality products and prevent possible breakdowns and accidents during operation. This article represents an important contribution to the field of quality control of polymer products and opens up new opportunities for optimizing production processes.