Alternative Liquid-Assisted Sintering of Al/Cu Composites Using Selected Powders of As-Cast Al-Zn Alloy

Abstract

Al and its alloys constitute one of the most versatile, economical, and attractive materials for a wide range of applications. The 7xxx and 2xxx series alloys achieve the highest mechanical strength among the aluminum alloys. In this investigation, powder metallurgy is used to characterize the microstructural and mechanical properties of a noncommercial Al6Cu5Zn alloy. Initial powder sizes are determined, and the best conditions are obtained for distribution between 75 and 106 μm. The samples are sintered at 585 °C, 600 °C and 615 °C for 0.5, 1.5 h and 3 h. Similar mechanical behavior to that of the as-cast Al-Cu-based alloys is attained (~125 MPa) for the samples sintered at 615 °C for 3 h. In terms of a reduction in energy consumption and in the metal fumes commonly evidenced by foundry applications, Al-Zn powders have the potential to be associated with Al and Cu powders in an Al6Cu5Zn composite constitution.

Keywords

• intermetallic phase
• Al6Cu5Zn alloy
• powder metallurgy and mechanical properties