Materials (Sep 2021)

Effect of Heat Treatment on Microstructure and Selective Corrosion of LPBF-AlSi10Mg by Means of SKPFM and Exo-Electron Emission

  • Marina Cabrini,
  • Sergio Lorenzi,
  • Cristian Testa,
  • Diego Manfredi,
  • Mariangela Lombardi,
  • Alberta Aversa,
  • Francesco Andreatta,
  • Lorenzo Fedrizzi,
  • Yuri Dekhtyar,
  • Hermanis Sorokins,
  • Tommaso Pastore

DOI
https://doi.org/10.3390/ma14195602
Journal volume & issue
Vol. 14, no. 19
p. 5602

Abstract

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The paper deals with the evolution of the microstructure of AlSi10Mg alloy obtained by laser powder bed fusion (LPBF), as a function of the post-processing heat treatment temperature. This was approached by complementary methods including FE-scanning electron microscopy, scanning Kelvin probe force microscopy and exo-electron emission techniques. The fast cooling rate of the LPBF process as compared to traditional casting produces a very fine microstructure with high mechanical properties and corrosion resistance. However, the LPBF-AlSi10Mg alloy can be susceptible to selective corrosion at the edge of the melt pools generated by the laser scan tracks. Post-process thermal treatments of the Al alloy induce a marked modification of the silicon network at melt pool edges, in particular at high temperature such as 400 °C. It was found that this is associated to a more homogeneous distribution of Volta potential. Analysis of exo-electron emission confirms the silicon diffusion during thermal treatment. The modification of the silicon network structure of the LPBF-AlSi10Mg during thermal treatment reduces the susceptibility to selective corrosion.

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