Design of an Adaptive Height Control System for Sugarcane Harvester Header

Abstract

This study addresses the issue of low control accuracy and harvesting efficiency resulting from the manual adjustment of the header height during the sugarcane harvesting process in hilly and mountainous regions. An adaptive header height adjustment system was designed and implemented. A test bench for the sugarcane harvester header was designed and constructed, incorporating a LiDAR to measure the ground height at the sugarcane growth point in front, and a draw-wire displacement sensor to monitor the real-time height of the header. I/O ports were allocated, and the control program was developed in the TIA Portal environment. The PLC control system achieves the precise adjustment of the cutting height based on the collected data. The experimental results indicate that the system can quickly respond and adjust the cutting height under complex terrain conditions. When the cutting height into the soil is 0 mm, the adaptive control system’s average cutting height error is 0.28 cm, and the average response time is 2.3 s. When the cutting depth into the soil is 2 cm, the average cutting height error is 0.21 cm, and the average response time is 2.31 s.

Keywords

• sugarcane harvester
• header height
• LiDAR
• PLC control