Advances in Standardised Battery Testing for Enhanced Safety and Innovation in Electric Vehicles: A Comprehensive Review

Abstract

Standardised battery tests are essential for evaluating the safety, reliability, and performance of modern battery technologies, especially with the rapid emergence of innovations such as solid-state and lithium–sulphur batteries. This review reveals critical shortcomings in current international standards (e.g., IEC, IEEE, SAE), which often do not keep pace with technological developments and are not harmonised across regions, limiting their effectiveness in real-world applications. The paper stresses the need for the continuous review of test protocols through collaboration between researchers, manufacturers, and regulators. A detailed case study of the BYD Dolphin battery demonstrates the practical importance of comprehensive testing in real-world conditions, spanning electrical, thermal, and mechanical ranges. The review concludes that up-to-date, harmonised, and scenario-specific test methods are needed to ensure accurate battery assessment, support global comparability, and enable the safe introduction of next-generation batteries for electric mobility and energy storage. Future work should prioritise operational monitoring, open access data sharing, and the development of sustainability-focused practices such as recycling and reclamation.

Keywords

• standards
• battery technology
• battery testing