Wear characteristics of a centrifugal pump transporting solid–liquid mixture: An experimental and numerical study

Abstract

The present study aims to reveal wear characteristics of an impeller pump transporting the mixture of liquid and solid particles. An experimental work is conducted to detect patterns of wear of the pump components. The computational fluid dynamics (CFD) technique and the discrete element method (DEM) are jointly used to simulate the two-phase flow and wear of the pump components. After a 30-hour wear experiment, the inlet edge of the long blades exhibits wavy profiles, and the outlet part of the long blades is worn through. Regarding the volute, only the volute tongue is severely worn. At a particle diameter of 2.0 mm and a solid mass fraction of 10 %, the ratio of the average wear depth of the long blades to that of the volute reaches 64.5. Wear of the blade inlet edge depends on the normal cumulative contact energy, while the tangential cumulative contact energy contributes significantly to wear of the outlet part of the long blades. As the particle diameter increases from 1.0 mm to 3.0 mm, the average depth of wear of the long blades decreases monotonically by nearly 45 %, but the maximum depth of wear increases by about 34 %. The solid mass fraction serves as a key factor influencing wear of the pump components, especially when particles of large size are transported.

Keywords

• Contact energy
• Experiment
• Numerical simulation
• Pump
• Solid–liquid two-phase flow
• Wear