Mechanical integrity of photovoltaic panels under hailstorms: Mono vs. poly-crystalline comparison

Abstract

The performance of Photovoltaic (PV) modules heavily relies on their structural strength, manufacturing methods, and materials. Damage induced during their lifecycle leads to degradation, reduced power generation and efficiency. Mechanical stresses, originating from manufacturing, transportation, and operational phases impose significant loads on PV modules. These in-service loads encompass various environmental forces such as wind, snow, dust, hail, rain, and heat. In-service loads encompass static and dynamic forces such as wind, snow, dust, hail, rain, and heat. Among these factors, the mechanical loads from hail impacts play a crucial role in PV module performance and require a comprehensive investigation. This research focuses on evaluating the impact of hail loads on different PV modules, following international standards like ASTM 1038-10 and IEC-61215-2. The developed simulator effectively assesses the reliability of PV modules. The number of busbars within a PV module was identified as a key factor influencing the module's resilience to hail impacts. Notably, mono-crystalline PV modules exhibited better resistance to hail loads compared to their poly-crystalline counterparts. The PV modules experience micro-cracking due to hail impacts, leading to an efficiency reduction of 4.15% in mono-crystalline modules and 12.59% in poly-crystalline modules. Similarly, the generated power output decreased by 3.3% and 12.5%, respectively, in these module types.

Keywords

• Electroluminescence (EL) testing
• Hail impact simulator
• Mechanical testing
• Photovoltaic modules
• Solar flash test