Mechanical Engineering Journal (Oct 2019)
Effect of boron addition on mechanical properties of Fe-Ni-Mo-B-C sintered alloys
Abstract
Sintered materials are superior in productivity because of their simple process, but their mechanical properties are low. To improve the mechanical properties of sintered materials, we focus on liquid-phase sintering. In this study, we selected boron as sintering aids and evaluated on the effect of the addition quantity of boron (0-0.6 mass%) to the mechanical properties of liquid-phase sintered and heat-treated materials. In the test range of this study, the tensile strength of material with an additional quantity of boron of 0.1 mass% showed the highest value, 1386 MPa, which is about 35% higher compared to the tensile strength of material without adding boron. On the other hand, materials with an additional quantity of boron of 0.2 mass% or higher showed higher-density than material with an additional quantity of boron of 0.1 mass%, but both their elongation and tensile strength were significantly decreased. The precipitates changed between the boundary of the quantity of boron added of 0.1 and that of 0.2 mass%. Only Fe23B6 was formed in the material with the boron addition amount of 0.1 mass% or less, and Fe23B6 and Fe2B were formed in the material with the boron addition amount of 0.2 mass% or more. By cross-sectional observation of the test specimen after the tensile test, it was confirmed that in the material with the boron addition amount of 0.2 mass% or more cracks occurred and propagated at the Fe23B6/Fe2B interface and finally resulted in fracture. In the material with the boron addition amount of 0.1 mass%, however, such a fracture was not confirmed. The phenomena could be explained the fact that the mechanical properties were sharply changed between the quantity of boron added of 0.1 mass% and 0.2 mass%. The existence of Fe23B6/Fe2B interface would significantly affect the strength of the liquid-phase sintered materials.
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