Evaluation of HPGR and VRM for dry comminution of mineral ores

Abstract

The mining industry is searching for more energy efficient and dry comminution equipment as an alternative to conventional crushing followed by wet grinding circuits. This is a result of growing challenges associated with the increasing energy cost, scarcity of water resources and stricter environmental legislation. Dry comminution technologies, such as High Pressure Grinding Rolls (HPGR) and Vertical Roller Mills (VRM), have been successfully used in other industries such as cement and coal for decades, and the literature claims that these technologies are more energy efficient than conventional comminution practices. Pilot scale testing was conducted for each of these technologies using rock with properties similar to many mineral ores to test the claims in the literature and evaluate the applicability for hard rock mining operations. Whilst the test results for the HPGR and VRM are not directly comparable (due to different degree of size reduction), both demonstrated the potential for considerable energy savings compared to conventional ball milling. The HPGR and air classification circuit used 20 - 30 % less energy than the HGPR, screen, ball mill circuit. While VRM was estimated to use 10 - 30 % less energy (depending on the type of VRM) than a ball mill circuit for a similar degree of comminution.

Keywords

• comminution
• HPGR
• VRM
• energy efficiency
• air classification
• ball mill