Metals (Oct 2022)

A Computationally Efficient Multi-Scale Thermal Modelling Approach for PBF-LB/M Based on the Enthalpy Method

  • Panagiotis Stavropoulos,
  • Georgios Pastras,
  • Thanassis Souflas,
  • Konstantinos Tzimanis,
  • Harry Bikas

DOI
https://doi.org/10.3390/met12111853
Journal volume & issue
Vol. 12, no. 11
p. 1853

Abstract

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Laser-Based Powder Bed Fusion is one of the most widely used additive manufacturing processes, mainly due to its high-quality output. End users would greatly benefit from a virtual simulation of the process; however, the modelling of the process is very complicated and slow and therefore restricted mainly to academic users. In this work, a computationally efficient approach to the thermal modelling of PBF-LB/M is presented. This approach is based on the enthalpy method and the division of the simulation into three characteristic scales of the process. Despite the small runtime of the simulations, the model captures the critical phenomena of the process achieving sufficient accuracy.

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