Multiphase-Thermal Flow Simulation in a Straight Vacuum-Insulated LH₂ Pipe: Fuel Gas Supply System in a LH₂-Fueled Ship

Abstract

Hydrogen, stored as a liquid at cryogenic temperatures to enhance transport efficiency, is susceptible to boiling due to thermal fluctuations, underscoring the importance of investigating thermal insulation for liquid hydrogen piping. Evaluating their suitability and effectiveness for hydrogen ship piping remains critical. This study conducted numerical simulations to analyze insulation and phase-change impacts on the multiphase thermal flow of piping systems used for the Fuel Gas Supply System (FGSS) of hydrogen-fueled ships. The accuracy of the adopted phase-change model was validated against selected experimental cases of boiling phenomena, demonstrating agreement with experimental results. We applied the validated phase-change model to simulate multiphase thermal flow in an LH2 pipe and evaluated the thermal performance of insulation materials. The insulation material considered in this study is a composite insulation system with various filling materials. Specifically, we observed that the insulation performance was superior when utilizing a combination of vacuum insulation along with MLI Mylar nets. Additionally, we evaluated the safety within the pipe by comparing the amount of vapor generated inside with the Lower Flammability Limit (LFL). Our results indicate that a safety assessment of the insulation is necessary when no filling material is used. Quantitatively, we found that pipes with composite vacuum and MLI Mylar net insulation reduced vapor generation by 45% compared to vacuum-only insulation, highlighting the effectiveness of the proposed insulation method.

Keywords

• liquid hydrogen (LH₂)
• wall boiling model
• pipe flow
• fuel gas supply system (FGSS)
• multiphase thermal flow
• lower flammability limit (LFL)