CHIMIA (Mar 2024)

Up-scaling a Sol-Gel Process for the Production of a Multi-Component Xerogel Powder

  • Barbara Pföss,
  • Jonathan Caldi,
  • Sutida Jansod,
  • Christophe Allemann,
  • Pierre Brodard,
  • Roger Marti

DOI
https://doi.org/10.2533/chimia.2024.142
Journal volume & issue
Vol. 78, no. 3

Abstract

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A sol-gel process for the synthesis of a multi-component oxide material from the system SiO2-ZrO2-Al2O3underwent optimization and up-scaling. Initially, on a laboratory scale, components including precursors, catalysts, and additives were methodically evaluated to ensure a safe and efficient transition to larger volumes. Subsequently, the equipment for the whole setup of the sol-gel process was strategically selected. Leveraging insights from these optimizations, the process was successfully scaled-up to pilot-scale operation, conducting hydrolysis, condensation reactions, gelation, aging, and drying within a single, integrated conical dryer system for an 80 L batch. A visual test and FTIR spectroscopy were applied for process control and monitoring.

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