Comparative analysis of flow factors and crystallinity in conventional extrusion and gas-assisted extrusion

Abstract

Two-dimensional models of die-melt and die-gas-melt were created using Polyflow software. The radial and axial directions flow rate, shear rate, pressure, and first normal stress of the specimen were numerically simulated under conventional extrusion and gas-assisted extrusion while taking into consideration the heat transfer on the free surface of the specimen. The crystallinity was determined by combining the simulation data with the crystallization kinetics equation. The computation results are then examined using Origin software. The findings demonstrate that the use of gas-assisted extrusion technology can cause the Vx to decrease or even turn negative by reducing the friction between the melting edge and the die wall. Additionally, it makes Vy , pressure, shear rate, temperature, first normal stress, and crystallinity increasingly steady and aids in reducing or avoiding the Barus effect. The crystallization phenomena can be measured by using the crystallization kinetics equation. The study of extruded parts at the microscopic level will benefit from this application.

Keywords

• extrusion
• molding
• rheology
• crystallize
• numerical simulation