Spatial Oxygen Distribution of the Direct Metal Deposition Process for Different Powder Nozzles

Abstract

Additive manufacturing processes are among the most innovative manufacturing processes of this century. Powder-based direct metal deposition (DMD) is one of these processes. In the DMD process, local shielding takes place via the powder nozzle. The process is therefore critical for oxidation, especially for materials with an affinity for oxidation such as titanium, aluminum and their alloys. In order to study the oxidation behavior in more detail, the present gas dynamics must be further understood. Wirth and Wegener have made a first approach with their gas flow simulation. In this study, a measurement method for spatial oxygen concentration determination is presented. It can be shown that the spatial oxygen concentration follows the nozzle geometry. Furthermore, the coaxial nozzle is superior to the three-jet nozzle with respect to a low oxygen concentration from a carrier gas to shielding gas volume flow ratio of equal to or greater than 0.4. Finally, it can be shown that the use of a shielding gas chamber eliminates the optimization of the gas flow settings.

Keywords

• additive manufacturing
• direct metal deposition
• CFD simulation
• oxygen concentration
• powder nozzles