Deformation Intelligent Prediction of Titanium Alloy Plate Forming Based on BP Neural Network and Sparrow Search Algorithm

Abstract

The application of titanium alloy in shipbuilding can reduce ship weight and carbon emissions. To solve the problem of titanium alloy forming, the deformation prediction of titanium alloy line heating based on a backpropagation (BP) neural network and sparrow search algorithm (SSA) was researched. Based on the thermal–elastic–plastic finite element method, the numerical calculation model of TA5 titanium alloy overlapping heating forming was established. The feasibility of the model was verified by comparing it with the numerical calculation and experiment of low-carbon steel. Considering the characteristics of the titanium alloy-forming process, 73 groups of titanium alloy-forming schemes were obtained by the Latin hypercube sampling method. The deformation data of the samples were obtained by using the numerical calculation model of titanium alloy forming. The prediction methods of titanium alloy-forming deformation based on BP, genetic algorithm–backpropagation (GA-BP), and SSA-BP were proposed. The accuracy of different neural network prediction models was analyzed. The mean absolute percentage errors (MAPEs) of BP, GA-BP, and SSA-BP in shrinkage prediction were 7.45%, 4.08%, and 2.96%, respectively. The MAPEs of BP, GA-BP, and SSA-BP in deflection prediction were 8.44%, 4.73%, and 2.64%, respectively. The goodness of fit (R2) of SSA-BP is closest to 1 among the three models. The calculation results show that SSA-BP is better than BP and GA-BP in predicting the forming deformation of titanium alloy. The maximum prediction error of SSA-BP is 4.95%, which is within the allowable range of engineering error. The SSA-BP prediction model is suitable for the rapid and accurate prediction of the deformation of titanium alloy line heating forming. The intelligent prediction model provides data support for intelligent decisions for titanium alloy forming.

Keywords

• lightweight ships
• intelligent manufacturing
• titanium alloy
• hull plate
• BP neural network