Applications of design and reverse engineering for the development of digital and smart tools for composite additive manufacturing

Irina-Carmen ANDREI; Gabriela-Liliana STROE; Sorin BERBENTE; Gina Florica STOICA; Nicoleta CRISAN; Delia PRISECARU; Anca GRECULESCU; Emil COSTEA; Ionel POPESCU; Cristian STOICA; Octavian Ioan FILIPESCU

doi:10.13111/2066-8201.2023.15.4.2

INCAS Bulletin (Dec 2023)

Applications of design and reverse engineering for the development of digital and smart tools for composite additive manufacturing

Irina-Carmen ANDREI,
Gabriela-Liliana STROE,
Sorin BERBENTE,
Gina Florica STOICA,
Nicoleta CRISAN,
Delia PRISECARU,
Anca GRECULESCU,
Emil COSTEA,
Ionel POPESCU,
Cristian STOICA,
Octavian Ioan FILIPESCU

Affiliations

Irina-Carmen ANDREI: INCAS ‒ National Institute for Aerospace Research “Elie Carafoli”, B-dul Iuliu Maniu 220, Sector 6, Bucharest 061126, Romania, [email protected], [email protected]
Gabriela-Liliana STROE: INCAS ‒ National Institute for Aerospace Research “Elie Carafoli”, B-dul Iuliu Maniu 220, Sector 6, Bucharest 061126, Romania and “POLITEHNICA” National University of Science and Technology of Bucharest and Faculty of Aerospace Engineering
Sorin BERBENTE: INCAS ‒ National Institute for Aerospace Research “Elie Carafoli”, B-dul Iuliu Maniu 220, Sector 6, Bucharest 061126, Romania and “POLITEHNICA” National University of Science and Technology of Bucharest and Faculty of Aerospace Engineering
Gina Florica STOICA: “POLITEHNICA” National University of Science and Technology of Bucharest, Faculty of Mechanical Engineering and Mechatronics
Nicoleta CRISAN: “POLITEHNICA” National University of Science and Technology of Bucharest, Faculty of Industrial Engineering and Robotics, Department of Strength of Materials
Delia PRISECARU: “POLITEHNICA” National University of Science and Technology of Bucharest, Faculty of Aerospace Engineering
Anca GRECULESCU: “POLITEHNICA” National University of Science and Technology of Bucharest, Faculty of Aerospace Engineering
Emil COSTEA: INCAS ‒ National Institute for Aerospace Research “Elie Carafoli”, B-dul Iuliu Maniu 220, Sector 6, Bucharest 061126, Romania
Ionel POPESCU: STRAERO S. A. – Institute for Theoretical and Experimental Analysis of Aeronautical Structures, B-dul Iuliu Maniu 220, Bucharest 061126, Romania
Cristian STOICA: COMOTI – Romanian Research and Development Institute for Gas Turbines, B-dul Iuliu Maniu nr. 220D, Sector 6, Bucharest 061126, Romania
Octavian Ioan FILIPESCU: “POLITEHNICA” National University of Science and Technology of Bucharest, Faculty of Mechanical Engineering and Mechatronics

DOI: https://doi.org/10.13111/2066-8201.2023.15.4.2

Abstract

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This paper presents a study dedicated to the development of Digital and Smart Tools, based on solved applications of design engineering and reverse engineering. This approach is justified by the fact as well as the need for preparations prior to Composite Additive Manufacturing. Future integration of Digital Smart Tools with Composite Additive Manufacturing will significantly contribute to the efficient and effective support of the green economy, the active, responsible, safe and resilient protection of environment, life and climate. The research involved in this paper contributes to develop Digital and Smart Tools Applications, intended for integrated digital design, development, manufacturing and further predictive maintenance and services, based on robotic systems, extended automatic control, Artificial Intelligence and Machine Learning, including Mathematical Modeling and Numerical Simulations for Performance Prediction at Design Regime and Off-Design Regimes for jet engines, with the best capabilities to generate and integrate improvements, optimizations and potential innovative solutions. This paper presents significant applications of design, concept engineering development and reverse engineering design, as: 1/ the design of a transonic axial compressor rotor blade, 2/ the design of a swept axial compressor rotor, 3/ concept design engineering developments in case of a swept fan rotor blade, 4/ concept design developments and reverse engineering in case of a HP axial compressor rotor blade, part of Spey 512-14 DW turbofan engine, 5/ reverse engineering design of a Cessna 182 Skylane N223IF light aircraft wheel cover. In line with Europe´s vision for sustainable aviation, this research study and INCAS´ TGA Project "Technological Development Platform for "Green" Technologies in Aviation and Ecological Manufacturing with Superior Added Value; TGA - Technologies for Green Aviation" will significantly contribute to the Green Deal, as a production center using "Green" Technologies in aviation and ecological manufacturing, as well as collaborative developer of Digital and Smart Tools for Composite Additive Manufacturing.

Published in INCAS Bulletin

ISSN: 2066-8201 (Print); 2247-4528 (Online)
Publisher: National Institute for Aerospace Research “Elie Carafoli” - INCAS
Country of publisher: Romania
LCC subjects: Technology: Motor vehicles. Aeronautics. Astronautics
Website: http://bulletin.incas.ro

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