Investigation of the Manufacturing Orientation Impact on the Mechanical Properties of Composite Fiber-Reinforced Polymer Elements in the Fused Filament Fabrication Process

Abstract

This article examines the mechanical properties and compatibility of selected composite materials produced with RP technology and the FFF—fused filament fabrication process. The article scales sophisticated modern materials based on PLA—polylactic acid—plastic and its composite variants. The research is carried out on the 3D FFF printer Felix 3.1 with a dual extruder, which works on the “open-source” principle. In this research, elements of the paradigm and methodology of the processing technology for RP were applied; they were implemented according to EN ISO 527 and ISO 2602 standards. The aim of this study was to investigate the impact of 3D-printing strategy on the mechanical properties of 5 types of PLA composites. The results of this research solve the material compatibility problem, primarily through experimental testing of different combinations of filaments in different printing directions. Analysis of the experimental data showed correlations between the choice of printing strategy and mechanical properties, mainly tensile strength of the selected filaments. The research results show the influence of the printing orientation on mechanical properties of 3D printed samples: parts extruded in length orientation showed higher values of tensile strength compared to parts made in width and height. The CarbonPLA material exhibited 10 times higher tensile strength when printed in length compared to samples.

Keywords

• rapid prototyping
• 3D printing
• FDM
• FFF
• composite
• extruder