In-situ formation of ZnO anchored silica: Sustainable replacement of conventional ZnO in SBR/NR blends

Abstract

The global concern over zinc leaching into aquatic ecosystems has led researchers to seek ways to reduce zinc oxide (ZnO) content in rubber products. Conventional microsized ZnO, commonly used in the rubber industry, poses dispersion challenges due to its hydrophilic nature and micron size within the hydrophobic rubber matrix. Therefore, higher amounts of ZnO are added, elevating the risk to aquatic life. A promising alternative involves using highly dispersible ZnO with active zinc (Zn) centers instead of conventional ZnO. Another approach includes incorporating ZnO-anchored silica particles into the rubber matrix, which requires additional ex-situ fabrication. This study presents an innovative method where ZnO-anchored silica is generated in situ during the blending of styrene-butadiene rubber/natural rubber (SBR/NR). The study also evaluates the effectiveness of active, nano-sized, and octylamine-modified ZnO as activators compared to conventional ZnO, by introducing silica filler, octylamine-modified and high surface area ZnO anchor onto the silica surface, forming Si–O–Zn covalent bonds. This protective layer reduces filler aggregation and the Payne effect. Even with 60% less usage, these activators in the SBR/NR blend significantly enhance tensile strength (31.27%) and elongation at break (49.13%) compared to conventional ZnO. These results point towards the possibility of a cost-effective and sustainable replacement for conventional ZnO.

Keywords

• crosslinking
• filler
• natural rubber
• processing aid
• silica
• synthetic rubber
• payne effect