INTENSIFICATION OF SEPARATION PROCESS OF BAR MATERIAL ON DIMENSIONAL WORKPIECE OF WEDGE-SHAPED KNIVES

Abstract

Based on the analysis of known methods of separation of bar mix to length determined that the most effective method of forming an annular groove therein plastic tapered section, with a gradual deformation of the metal disc blades recess which is destroyed in the mix zone. In order to reduce the depth of the groove after its shaping proposed to produce in the same local area flexural bar. Based on experimental data obtained an empirical formula relating the dependence of bending rod axis angle on the depth of the annular groove. It is found that the greatest effect on the angle of local bending rod axis in the annular groove zone occurs when changing its depth from 0.5 to 3.0 mm. And this dependence is exponential in nature. Reducing the local axis of the workpiece bending angle for the specified range of the groove depth will be between 8.83º to 2.23º. A further increase in the depth of the annular groove is not practical, because the angle of bending the rod axis with reduced insignificantly. The dependence is valid for the separation process rods tapered disc blades with a local curvature of its axis is almost independent of the original diameter shared assortment. Therefore, the process can be carried out efficiently when the groove depth is not greater than 3.0 mm.

Keywords

• bar
• billet
• ring groove
• local bending
• depth
• angle
• chamfer
• diameter
• knives
• stress concentrator