Scientific Reports (Apr 2024)

Research on steel surface defect classification method based on deep learning

  • Yang Gao,
  • Gang Lv,
  • Dong Xiao,
  • Xize Han,
  • Tao Sun,
  • Zhenni Li

DOI
https://doi.org/10.1038/s41598-024-58643-1
Journal volume & issue
Vol. 14, no. 1
pp. 1 – 14

Abstract

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Abstract Surface defects on steel, arising from factors like steel composition and manufacturing techniques, pose significant challenges to industrial production. Efficient and precise detection of these defects is crucial for enhancing production efficiency and product quality. In accordance with these requisites, this paper elects to undertake the detection task predicated on the you only look once (YOLO) algorithm. In this study, we propose a novel approach for surface flaw identification based on the YOLOv5 algorithm, called YOLOv5-KBS. This method integrates attention mechanism and weighted Bidirectional Feature Pyramid Network (BiFPN) into YOLOv5 architecture. Our method addresses issues of background interference and defect size variability in images. Experimental results show that the YOLOv5-KBS model achieves a notable 4.2% increase in mean Average Precision (mAP) and reaches a detection speed of 70 Frames Per Second (FPS), outperforming the baseline model. These findings underscore the effectiveness and potential applications of our proposed method in industrial settings.

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