Reduction of eddy current losses around bushing holes on the top-plate of a high efficient transformer

Abstract

Low voltage winding leads cause local eddy current losses in top-plate of the transformer tank. In this paper, this loss component which also causes local hot spots is investigated. Top-plate design is modified using stainless steel non-magnetic material, around the low voltage bushing holes. Manufacturing issues and cost as well as power losses are considered as main criteria during modification study. Magnetic flux distributions and eddy current losses are analysed and compared for different designs. Comparisons are based on 3D finite element simulations and experimental studies. Obtained results show that, insertion of single I-shaped stainless steel plate reduces eddy current losses around low voltage bushing holes to nearly zero.

Keywords

• Eddy current losses
• Finite element analysis
• Loss reduction
• Transformer