Pore-induced defects during thermo-mechanical fatigue of a fourth-generation single crystal superalloy

Abstract

Comparable investigation of pore-induced defects during in-phase (IP) and out-of-phase (OP) thermo-mechanical fatigue (TMF) were conducted on fourth-generation single crystal superalloy. It was discovered that recrystallizations and deformation twins would take shape near micro-pores at IP and OP cycling, respectively. High-resolution observation uncovered that the increasing a/6〈112〉 twinning dislocations and more frequent activation of 〈112〉{111} viscous slipping during OP-TMF accounted for twinning nucleation. Atom-scale mapping additionally disclosed the dual effect of Re, Co, and Cr in facilitating twinning formation and impeding of partial dislocations movement. It was deemed that the accumulation of pore-induced twins caused the premature fracture of alloy during OP-TMF.

Keywords

• Fourth-generation single crystal superalloy
• micro-pores
• deformation twins
• element segregation
• thermo-mechanical fatigue